| Ron has done
a spectacular job with his rink. He was kind enough to pass on his
construction methods.
1. Last year the rink was
32x74. As you can see from the picture my yard wasn't level, I had ice
as thick as 18" and as thin as 5". The planning of
this rink started in March.
I wanted bigger and better. I was tired of chasing the puck in the yard
from my son, he's a Squirt so he has a pretty good shot so I wanted to
build boards. This year the rink is 38x86 with full 4 foot boards all the
way around.
2. Step 1 was to have 120
yards of fill delivered and laser leveled to within a 1/2". I got really
lucky on this, a local contractor needed to get rid of the dirt and offered
to deliver it AND level it for free! That was a huge savings.
3. I wanted to make the rink
permanent, I was tired of building it every fall. I started by installing
cement blocks every 8 feet in the ground. I then hammered rebar down through
the holes in the blocks, then filled the
blocks with cement. While
the cement was still wet, I put a galvanized
carriage bolt in the blocks,
sticking up so I could bolt down my "plate"
(2x8x16). I bolted the 2x8's
down to the blocks (similar in the way a
contractor mounts your house
to the foundation).
4. I then built walls with
2x4's, 24" on center with a 2x6x16 top rail. I used 1/2" CDX plywood for
the walls.
5. I usually just buy a 1
piece clear liner/poly plastic 40x100 from the local Sanford and Hawley,
but a guy I know turned me onto Screen House film.
This is the plastic they
use to cover screen houses. It's great, it's 6 mil
and for some reason it seems
"stretchier" than the normal clear. Also, you can get it in any color,
so I ordered it in white. I'm told it makes a huge difference having white,
so we will see.
6. I installed the liner
6" up the boards on the inside and stapled it all the way around, I then
screwed furring strips (1x3x8) over the plastic to "sandwich" the liner
between the walls and the strips. Then started filling
it. I calculated it took
16 thousand gallons to fill it. I usually fill it with my hose, but I'm
starting to get really worried about my well and my well pump. So I filled
some of it with the hose and then called the local Fire Dept. for a small
donation, they came and finished filling it for me, it was great! I will
definitely call them back for next year.
7. I built a huge fire pit
on the other side of the rink so we can stay warm. There's a bench on the
other side for the skaters to get their skates and gear on. I have a Bruins
Flag that I put up on the tree over the bench for the Fleet Center feel;).
8. The last thing I have
to do is build the lights. I stole Todd's idea. I
bought 4 lights, 500 watts
each, and mounted them to ridged conduit. They are all built, I just need
to put them up and wire them back to the house.
9. Next year I plan to paint
it white (to help preserve it and give it the rink look) and round the
corners. I would have done it this year but I ran out of time.
Thanks for sending in your
pic and all the info Ron. |